Liquid soap is becoming a very popular product in the country today. Many use it for domestic purposes at home to wash clothes and kitchen utensils; restaurants and eateries are not left out too.
One interesting thing that makes the demand for liquid soap to be very high is the fact that it is easier and cheaper to use than every other washing substances. Little wonder a lot of people are now venturing into the business. Capital for production is usually very low and one may not require any further teaching since internet has made everything beautiful in this generation of ours.
This article has been carefully written to guide those who may wish to produce liquid soap by themselves. Note that there might be other methods used for production, this particular one is one of the best because it is the product of so many researches and expertise of the author, you may however, stick to whatever method that will best work for you in future. You can start the business today on your own and specialize in the production and marketing of liquid soaps to make a lot of money for yourself.
CHEMICALS REQUIRED AND THEIR PROPORTION The Chemicals required to produce liquid soaps are not far-fetched and are not expensive; they are readily available in our main markets. Just ask traders around where you can buy chemicals for liquid soap and you will be directed accordingly. The under listed are for the production of about 20 litres of the soap. The vendors that sell the chemicals can advise you on the quantities for a smaller volume production like 15 litres or even 10 litres, or as the case may be:
PROCEDURE One really needs a great deal of patience during stirring to make sure any chemical added in any stage dissolves properly before adding the next one
For smaller volume production, eg 8litres or 10litres. follow same process but work on your ratios. The vendors selling these chemicals usually sell them already measured according to the volume of liquid soap to be produced. Just tell them how much volume you want to produce and they will give you the quantity of chemicals you require. It is advisable to start with small volume and grow big later. Measure out about 20 litres of water; then follow the underlisted steps:
Ferment the Caustic Soda before production process by dissolving with 1 litre of water and allowing for 24 hours or overnight. Please keep all chemicals out of reach of children. Caustic soda is corrosive to the skin. Dissolve the Soda Ash as above (i.e with 1 litre of water and keep overnight for fermentation to take place) Dissolve the Nitrosol with 10 litres of water in a bigger mixing bowl just before production. In case you want to opt for Antisol in preference to Nitrosol, dissolve in same amount of water and let it stay for at least 24-48 hours before production. Note: this should be properly dissolved and will look like ‘starchy solution’ at the end. Dissolve the SLS (Sodium Lauryl Sulphate) in 1 litre of water to produce a clear solution before production; keep it aside. This should be done at least one hour before production. If you want it to dissolve well, dissolve in water and leave over night. Dissolve the STPP (Sodium Tripolyphosphate) in 1 litre of water before production and keep aside too. (Some people don’t use STPP for whatever reasons best known to them) Mix the Texapon and Sulphonic Acid together. Mix very well and dissolve further with 2 litres of water. Stirring should be done gently until mixture is well dissolved and homogenous. Note that this particular step is exothermic process; meaning that heat will be generated if you do it well. Dissolve the powdered colour with small quantity of water and keep aside. Gently pour the dissolved mixture of Sulponic Acid and Texapon into the mixing bowl containing dissolved Nitrosol(or Antisol}. Stir very well and gently until mixture becomes homogenous. You need patience here. Add the dissolved Caustic Soda into the mixing bowl above and stir very well. Add the dissolved Soda Ash next and stir very well until even. Next, add the STPP and stir properly Add the Dissolved SLS and stir more. Add Foam Booster to make it foam very well. Add your Formalin and keep stirring Vitamin E and Glycerine can be added at this point. Dont forget to stir and stir. Finally, allow the lather formed to disappear, then add the dissolved colour and perfume, and stir properly. Now add the remaining water. Do this gradually, small quantity at a time, stir each time and pay close watch on the thickness until the desired is attained.
Note: Following this order is very important; if otherwise, you may end up producing something you may not like. Some people also believe that the SLS and Texapon should not be used together, that it’s either one uses Texapon alone or SLS alone, but not the two. Like I mentioned earlier, there are diverse methods of production and one should stick to whichever that works for him. For me, I use the two.
More so, the manner one mixes the SLS, Texapon. STPP, Sulphonic and Foaming Booster doesn’t really matter. The important thing is that the Caustic Soda goes into the mixing bowl containing the Nitrosol/Antisol first, then followed by Soda Ash. Then these (SLS/Texapon. STPP, Sulphonic and Foaming Booster), Vitamin E and Glycerine, and Finally Colour and Perfume.
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